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New Self-healing Anti-corrosion Coating for Zinc-Plated & Galvanized Steel

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March 11, 2014

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Somerset, New Jersey – NEI Corporation recently introduced NANOMYTE® TC‐5001, a nanotechnology-enabled, single component, clear coating that significantly improves the corrosion resistance of zinc‐plated and hot‐dip galvanized (HDG) steel. It is amenable to dipping, brushing, and spray coating. The new coating technology is designed to protect zinc‐plated and galvanized steel surfaces from rusting under severe environmental and operating conditions. Applications of the coating technology include protecting outdoor structures (e.g., electrical grid structures, street lights, and lattice beams), hardware (e.g., rods, pipes, nuts, bolts and screws), automotive components and farming equipment. The dense barrier coating can be used as a standalone coating, as well as in combination with NANOMYTE® PT‐100, a self‐healing conversion coating. In salt‐spray tests (SST, ASTM B117), uncoated zinc‐plated steel bolts exhibited white rust in 24 hours and red rust after 168 hours. In contrast, the NANOMYTE® coating provided significant corrosion protection, even after 504 hours of SST. Typically, TC-5001-coated parts show no white rust even after 1000 hours and no red rust even after 1200 hours. SST can be used in conjunction with field testing and online life predictors for coatings on HDG, as prescribed by the American Galvanizers Association (AGA).

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NANOMYTE® TC‐5001 is part of NEI’s expanding portfolio of anti-corrosion coating systems, including pretreatments and topcoats that protect steel, aluminum and magnesium from corrosion. The coatings are economical, easy to use, and provide excellent corrosion resistance compared to state‐of‐the art offerings. “Our thin, single component, clear coating for zinc‐plated and HDG steel represents a significant advancement in the state‐of‐the‐art that could eliminate the need for using primers and topcoats,” said Dr. Ganesh Skandan, CEO at NEI Corporation. “The market focused activities of NEI are a key to serving the needs of customers who require high‐performance anticorrosion coatings. Our goal is to engage customers as partners in developing new corrosion-resistant coating products.”

The NANOMYTE® line of coatings provides an array of advanced protective surface treatments for metal, wood, and polymers. The coatings have tailored functionalities such as anti-corrosion, self-healing, scratch resistance, anti-ice, and easy-to-clean. In addition, NANOMYTE coatings are versatile and can be modified to introduce color and other features to meet performance and aesthetic requirements. NEI also offers a Materials Analysis, Testing, & Characterization service (MATCH) to help customers attain their materials performance objectives.

About NEI Corporation:

NEI Corporation is an application-driven company that utilizes nanotechnology to develop and produce advanced materials. The company’s core competencies are in synthesizing nanoscale materials and prototyping products that incorporate the advanced materials. NEI offers an array of Advanced Protective Coatings for metal and polymer surfaces.

For more information, contact:
Ms. Krista Martin
NEI Corporation
(732) 868‐3141
sales@neicorporation.com
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NEI Introduces NANOMYTE® MerGon FG – A New and Efficient Sorbent for Mercury Removal

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July 18, 2012

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Somerset, NJ – NEI Corporation announced today that it has completed the demonstration of a line of non‐brominated sorbents for the removal of mercury (Hg) from flue gas. The combustion exhaust gas produced by many coal‐fired power plants contains mercury, a toxic pollutant that can cause impaired neurological development and damage to the gastrointestinal tract and kidney. The NANOMYTE® MerGon FG sorbents are designed to meet and exceed the EPA’s new Mercury and Air Toxics Standards (MATS) for coal and oil‐fired power plants. MerGon FG is produced using conventional chemical processes, and is based upon low‐cost, powdered activated carbon. In field trials performed in coal fired power plant slip streams, using baghouse and electrostatic precipitator (ESP) configurations, the MerGon FG sorbents perform at least as good as or better than advanced brominated activated carbons used for Hg removal today. The field studies also show that the performance of MerGon FG with sulfur containing coal was better than that of brominated activated carbon. NANOMYTE® MerGon FG sorbents contain no halogens or precious metals. They are fly ash compatible, concrete friendly, and are expected to be cost competitive.

NEI is seeking licensing and manufacturing partners for its patent pending NANOMYTE® MerGon FG high performance sorbents for mercury (Hg) removal from flue gas. Ganesh Skandan, CEO of NEI Corporation, noted that “by eliminating the corrosion associated with halogenated sorbents and employing the fly ash in concrete, these novel sorbents can enable a lower total cost per pound of Hg removed.”

NEI Corporation also offers NANOMYTE® MerGon AG and FP, a patented line of sorbents for removing mercury from contaminated waters. MerGon sorbents were developed with funding from the United States Department of Energy’s Small Business Innovative Research Program.

About NEI Corporation 

Founded in 1997, NEI (www.neicorporation.com) develops, manufactures, and distributes nanoscale materials for a broad range of industrial customers around the world. NEI’s products include advanced protective coatings, high performance battery electrode materials, and specialty nanoscale materials for diverse applications. NEI has created a strong foundation in the emerging field of nanotechnology that has enabled the company to become a leader in selected markets. The company headquarters is based in Somerset, NJ.

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